Buckle in folks because this is going to be long ride but we actually have a project start to finish here. For a while now I have been having a hard time typing blog posts. Truth be told it has been awful hard to get the motivation to type blog posts late in the evening and I think the winter slows me down as well. With winter coming so rapidly to an end I have had renewed invigoration to work on some projects and quite frankly get my rear in gear. The most important project for me has been rebuilding my Ice Cream Maker onto a cart.
The design here is simple and usable but very ugly. Everything was done with rough unfinished wood, lag bolts, and plywood. For the price I paid for it, it was everything I wanted but once I started bringing it places and running it more the design needed fixing and a cart was put into the works.
Once I got it off from the plywood, everything was put into one big pile and the planning began. Being who I am this cart is going to be well overbuilt! Given the amount time I have before I need the cart done, I acquired a couple of ash 2x4's from Trevor and with a bit of guesswork chopped out a rough frame. After an hour with a plainer and a countersink drill we have something resembling a frame.
I think this was the hardest stage in the build so far. Trying to mock everything up and figure out where my braces need to be to make things look good and still work. The real hard part about the mock up was making sure I had it 100% the
first try because everything is countersunk so if I was wrong the frame
would have 1/4" holes that did not belong.
Once I got the countersinks done I needed plugs to make it look a little nicer. Roland
came to help me plug all of the countersinks. More like he just wanted
to play with the dowel and the glue. The two of us plugged all of the
countersink's and then let it dry with sanding and polyurethane to
come.
After
letting the plugs set and glue dry, we started with the first coat of the polyurethane. It looks so much better in person and when it is done it
will look much better in the natural light. While I have been
woodworking and putting the final touches on the framework Grampa has
been making me a set of brass bushings to adapt the wheels and axel to
the pillow bloc bearing.
The
bushings are gong to be a simple brass bushing that Grampa machined
down from a solid block of brass. I would have loved to have been over
there working on it with him this weekend but with the Corona Virus and
the fact that I work for the public I am trying to keep my distance from
everyone.
And
just like that we have two bushings ready to go. When Grampa finished
with the bushings I still had a few coats of polyurethane to go before I
could begin the long awaited assembly process. After four coats of polyurethane and three days to dry I started stage one of assembly.
The bearings, axle and wheels went on first and were the easiest. I had pre-drilled the holes for the axle bearings making that a cinch. The handle is something I acquired the day before I started assembling so with much measuring and care I got the handle on there securely as well.
At this point I was again at a standstill until I figured out the legs for the back of the cart. I had not been able to make them yet because I did not know how tall the cart would be sitting on the wheels. This was actually one of the toughest decisions in the whole build - trying to make it practical yet leaving it looking good. Ultimately I went with the typical wheel barrow stand design for the best look and it seemed the most sturdy.
I bent the legs out of some 3/16th steel and as with everything else, I lag bolted them. We were in the home stretch at this point, so off I went to assemble the ice cream making parts! In very short time I had the whole thing put together and ready to go.
On the front I added a bumper to keep the wood from getting beat up. One other noticeable thing is the use of make-a-belt. This product is one of the handiest things in lower speed v-belts. The belt consists of separate links allowing you to shorten and lengthen the belt in half inch increments. Without further stalling here is a nice short video of the Maytag Ice Cream Maker.
Maytag Ice Cream Maker Video
The last part of the cart came as an afterthought. A homemade project is not complete until it has a tag. I came to a realization that I had some nice brass plates from Grampa and had Allyssia make me a stencil on her vinyl cutting machine. After trying to engrave it with a drummel tool I stopped and researched some other options. I decided to try an acid engraving method and man am I glad that I did. After cleaning it up I filled the lettering in with black model paint and when it was dry I cleaned and polished it again.
I hope you all enjoyed this and before I go I want to thank everyone that helped me pull this together like my father for the carpentry advice, Grampa for making the bushings and supplying the name plate, Trevor for all the lumber for the frame, and Allyssia for the help with everything and not killing me for talking about this thing non stop. Until next time stay tuned and check back often!